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Inspector Exam Lab

Free lesson 10 of 10

D1 · T10, PLUMBING AND FUEL DISTRIBUTION6% of the exam

Gas Pipe Materials: Black Steel, Copper and CSST

Lesson 38F of 116. Free to read, no account and no card. The rest of the course is $225.

Fuel storage and distribution systems

Residential water heating and HVAC systems use three gas and liquid fuels: fuel oil, natural gas, and propane. Propane and fuel oil must be stored in tanks. Each must be carried to the fuel-fired appliance, from the storage tank or, for natural gas, from the gas meter. This must be done with no margin for error. A leak of a combustible fuel very likely causes catastrophic damage, and loss of life is possible.

The IRC applies after the point of delivery. Before it, US DOT rules apply to natural gas, and NFPA 58 applies to propane.

Upstream of the point of delivery, gas pipes are usually concealed, and local building codes do not cover them. A home inspection therefore does not include them.

Black steel gas pipe

Color and rigid form may be used to identify black steel gas pipe. It usually comes in 10 foot sections. Common diameters range from 1/2 inch to 1-1/2 inches, in 1/2 inch steps. The pipe should be no lighter than Schedule 40.

Joints are usually threaded, and the threaded part of the pipe end should be about 3/4 to 1 inch long. During an inspection, this can be difficult to detect visually. Pipe joint compound, also called pipe dope, or yellow Teflon tape should cover the threads of gas pipe joints. White Teflon tape, the kind used on water pipe joints, is not acceptable on gas pipes.

Black steel pipe should be held by hangers, straps, or clamps of a compatible metal. Copper should not be used for hangers. Horizontal support spacing is 6 feet at 1/2 inch, 8 feet at 3/4 inch and 1 inch, and 10 feet at 1-1/4 inch and larger. Proper support keeps stress off gas pipe and its fittings.

Copper gas tubing

The annealed, or flexible, coil form is often used for copper gas tubing. Rigid copper is also used. The tubing should be Type K, with green labels, or Type L, with a blue label.

Excessive hydrogen sulfide in a gas supply can corrode copper, so copper gas tubing should not be used where the supply contains it. Some areas do not allow copper gas tubing, and home inspectors working there should be aware of it.

Four fitting types may be used at copper joints: threaded, brazed (not soldered), flared, and crimped. Flared fittings are usually on annealed tubing only. A crimped joint uses a special fitting listed for gas.

Copper tubing supports should be a compatible metal and not steel. Horizontal support spacing is 4 feet at 1/2 inch, 6 feet at 3/4 inch and 1 inch, and 8 feet at 1-1/4 inch and larger.

Copper gas tubing can be confused with water supply tubing, so it should be identified with a yellow label printed with GAS, applied at intervals of 5 feet or less.

Corrugated stainless steel tubing

Corrugated stainless steel tubing (CSST) is flexible and comes in coils. Polyethylene sheathing covers the corrugated tube, commonly in yellow, black, or orange. Common diameters match those of black steel pipe.

CSST is frequently confused with a flexible appliance connector (FAC). CSST distributes gas, and an FAC connects an appliance to the gas supply. CSST usually has the larger diameter. FACs are commonly 3/8 or 1/2 inch in diameter and usually 12 to 72 inches long. CSST fittings are installed in the field, and FAC fittings at the factory, on both ends. Corrugation shows on an FAC; sheathing hides it on CSST.

Installation of CSST, a manufactured system, must follow the manufacturer's instructions, which can vary between manufacturers and between types of CSST. Typical horizontal support spacing is 6 feet at 1/2 inch and 8 feet at 3/4 inch and larger. The typical recommended bending radius is 3 inches at 3/4 inch and smaller and 5 inches at 1 inch and larger.

Appliance cabinets and masonry fireplaces may usually receive CSST. All valves and fittings, sediment traps included, should be installed as recommended. A factory-built fireplace should not receive CSST; this rule is a recent change. A moveable appliance, such as a clothes dryer or a range, may not connect directly to CSST. The CSST should end at a properly secured fitting, and an FAC should run from that fitting to the appliance.

Most CSST should be bonded, for lightning safety, to the grounding electrode conductor. The connection may be made at any point on the grounding electrode system, between the service equipment and a grounding electrode. The bonding conductor should be copper, at least #6 AWG. It starts at the first hard pipe length at the house or the first fitting joining CSST to the gas service pipe.

Some CSST, Flash-Shield and Counterstrike among them, does not require bonding. A local building official may still require it. CSST the manufacturer does not require to be bonded usually has black sheathing. CSST that requires bonding usually has yellow or orange sheathing.

Numbers and Rules to Memorize

ItemValue
Fuels for residential HVAC and water heatingFuel oil, natural gas, propane
Gas pipes upstream of the point of deliveryUsually concealed; outside local building codes and the home inspection
Rules after the point of deliveryIRC
Rules before the point of deliveryUS DOT for natural gas; NFPA 58 for propane
Black steel section lengthUsually 10 feet
Black steel and CSST common diameters1/2 to 1-1/2 inches, in 1/2 inch steps
Black steel pipeShould be Schedule 40 or heavier
Threaded length of a black steel pipe endAbout 3/4 to 1 inch
Thread sealant on gas pipePipe joint compound or yellow Teflon tape
White Teflon tape on gas pipeNot acceptable
Black steel horizontal support6 ft at 1/2 in; 8 ft at 3/4 and 1 in; 10 ft at 1-1/4 in and larger
Hanger metal not to use on black steelCopper
Copper gas tubing typesWall thicknesses Type K (green labels, the thicker wall) or Type L (blue label)
Excessive hydrogen sulfide in the supplyCopper should not be used
Copper jointsThreaded, brazed (fused with a mostly silver alloy above 800 degrees F, stronger than soldering; not soldered), flared (usually annealed only), crimped (listed for gas)
Copper horizontal support4 ft at 1/2 in; 6 ft at 3/4 and 1 in; 8 ft at 1-1/4 in and larger
Hanger metal not to use on copperSteel
Copper gas tubing labelYellow, printed GAS, at 5 foot intervals or closer
CSST sheathing colorsYellow, black, orange
FAC common diameters3/8 and 1/2 inch
FAC lengthUsually 12 to 72 inches
FittingsCSST: field installed; FAC: factory installed, both ends
Corrugation visibleOn an FAC, not on CSST
CSST horizontal support, typical6 ft at 1/2 in; 8 ft at 3/4 in and larger
CSST bending radius, typical3 in at 3/4 in and smaller; 5 in at 1 in and larger
CSST in appliance cabinets and masonry fireplacesUsually allowed; valves and fittings as recommended
CSST in a factory-built fireplaceShould not be installed; a recent change
CSST to a moveable applianceNot directly; secured fitting, then an FAC
CSST bonding, for lightning safetyGrounding electrode conductor; most CSST should be bonded
Bonding connection pointAnywhere on the grounding electrode system
Bonding conductorCopper, #6 AWG minimum
Bonding conductor startFirst hard pipe length at the house, or first fitting joining CSST to the gas service pipe
Bonding not required by the manufacturerFlash-Shield, Counterstrike; a local official may still require it
Sheathing color and bondingBlack: usually not required; yellow or orange: usually required
Key terms18

Every term this part of the manual defines, plus the ones the lesson introduces. The exam uses them exactly as defined.

Annealed
flexible copper tubing in coil form, as opposed to rigid tubing; flared fittings are usually used on it only.
AWG
American Wire Gauge, the system for sizing wire; a CSST bonding conductor is at least #6 AWG copper.
Bending radius
the tightest curve recommended for a tube; for CSST it is typically 3 inches at 3/4 inch and smaller and 5 inches at 1 inch and larger.
Black steel gas pipe
rigid gas pipe usually sold in 10 foot sections; its color and form may identify it.
Brazed joint
a joint made by fusing metal pipe and fittings with a mostly silver alloy above 800 degrees F; it is stronger than a soldered joint.
Copper gas tubing
annealed or rigid copper tubing for gas, Type K or Type L, labeled GAS in yellow.
Corrugated stainless steel tubing (CSST)
flexible gas distribution tubing sold in coils, its corrugated tube covered by polyethylene sheathing.
Flexible appliance connector (FAC)
a connector between the gas supply and one appliance, with factory installed fittings on both ends and visible corrugation.
Grounding electrode conductor
the conductor that connects the grounding electrodes to the utility's grounded (neutral) wire; most CSST should have a bonding connection to it.
Grounding electrode system
one or more grounding electrodes together with the grounding electrode conductor.
IRC
International Residential Code; it governs gas piping after the point of delivery.
NFPA 58
the standard that applies to a propane line before the point of delivery.
Pipe joint compound (pipe dope)
a sealant applied over the threads of a gas pipe joint.
Point of delivery
the point on a gas system where the IRC begins to apply.
Polyethylene sheathing
the plastic cover over the corrugated tube of CSST, commonly yellow, black, or orange.
Type K
a copper tubing wall thickness, heavier than Type L, marked with green labels; copper gas tubing should be Type K or Type L.
Type L
a copper tubing wall thickness, lighter than Type K, marked with a blue label; copper gas tubing should be Type K or Type L.
US DOT
United States Department of Transportation; its rules apply to natural gas piping before the point of delivery.

Check on learning

18 questions from the bank, on this lesson only. Eighty percent is the line. Nothing is revealed until you submit, because an answer you can see before you commit teaches you nothing about whether you knew it.

  1. 1The three fuels named for residential heating, cooling, and water heating are:
  2. 2Gas pipes upstream of the point of delivery are:
  3. 3Which rules govern gas piping after the point of delivery?
  4. 4Black steel gas pipe is usually sold in sections of
  5. 5Black steel gas pipe should be no lighter than:
  6. 6A home inspector finds white Teflon tape at the threaded joints of a gas pipe. That tape:
  7. 7Horizontal support intervals for black steel gas pipe are:
  8. 8Which hanger material should NOT be used to support black steel gas pipe?
  9. 9Copper gas tubing supplied in a flexible coil form is described as
  10. 10The two acceptable wall thicknesses for copper gas tubing are:
  11. 11A yellow label reading GAS should be applied to copper gas tubing at intervals of _____ feet or closer.
  12. 12Copper gas tubing is ruled out where a gas supply carries:
  13. 13What covers the corrugated tubing in CSST?
  14. 14Which statement separates CSST from a flexible appliance connector?
  15. 15The smallest conductor named for bonding CSST is:
  16. 16A clothes dryer has been connected directly to CSST. What arrangement should be used instead?
  17. 17CSST with black sheathing usually indicates tubing that:
  18. 18In an area where copper gas tubing is not allowed, a home inspector working there
18 unanswered